Wheel Tracker Specifications :: Precision Machine & Welding

Standards

Meets or exceeds ASTM Standards

Machine Features

Constructed of 93% stainless steel
Built to minimize down time
Automatic drain
Automatic fill
2 - 4500W water heaters
Automatic circulation pump w/ filter
2- 203mm diameter by 47mm wide wheel
158 lbs. wheel weight (Adjustable).
Variable speed drive (1 Pass Per Minute increments)
Adjustable water temperature from 15 to 70 °C, ±0.3 °C
Linear Value Displacement Transducer used for displacement measurement
0-30mm deformation range (±0.15mm)
11 measurements over equally spaced points per pass per sample
Up to 400,000 passes per test
Automatic test shutdown after both samples reach the specifed deformation or maximum cycles complete
If one sample fails the wheel is lifted off of the sample and testing continues on the second sample
Water level is maintained during the test automatically
UPS backup of PC/PLC system to prevent loss of test data
Custom-designed, Windows-based software
Optional Equipment

Power conversion (360V/480V)
Overhead crane (to help operator lift & remove samples)
Air Heat environment
Extra sample trays (40mm, 60mm, 80mm, 100mm, 120mm)
Gyratory sample holders (40mm, 60mm)
Spare parts packages

Package #1: 1 pre-wired float switch, 1 thermal couple, 1 valve repair kit, 1 pre-wired and calibrated LVDT, 2 spare filters
Package #2: 2 pre-wired float switches, 2 thermocouples, 2 valve repair kits, 2 pre-wired LVDTs, 1 pump, 5 spare filters

Wheel weight adjustment and verification kits
LVDT calibration kit
Rubber-covered stainless steel wheels

Computer Control

Microsoft Windows 2000/XP Compatible
Control Software
- Realtime on-screen updates of test data
- Machine control
- Manual and Automatic Operation
- Realtime graphing capability during testing
- Ability to monitor any of the 11 data points in realtime
Customizable test configuration.
- 400,000 total passes per test
- Temperature
- Speed Control
- 5 Step test
- Customizable number of passes per step
- Data collection frequency per step
- Fields for documentation
Graph output software
- Deformation vs. Number of Passes
- Regression
- Temperature vs. Number of Passes
- Sample Profile
- Report Generator
Export test data to Microsoft Excel
Simple Data backup software
Internet update capability

Motion

1hp geared motor
Uses a crankshaft connecting rod assembly to move the slider frame mounted wheel
Slider frame is mounted on four self cleaning linear bearings
Capable of speeds from 36 to 70 Passes Per Minute
Speed controlled by frequency drive

Physical Data

Length: 64 in.
Width: 54 in.
Height: 56.5 in.
Weight: 1450 lbs.
Power Requirements : 208/230V 50/60 Hz Three-Phase

Safety

Designed to keep operator at a safe distance from all moving parts
Lock-out when the wheel is in the upright position
Guard to protect around the linear bearings
Perimeter motion detection system



	Standards Meets or exceeds ASTM Standards Machine Features Constructed of 93% stainless steel Built to minimize down time Automatic drain Automatic fill 2 - 4500W water heaters Automatic circulation pump w/ filter 2- 203mm diameter by 47mm wide wheel 158 lbs. wheel weight (Adjustable). Variable speed drive (1 Pass Per Minute increments) Adjustable water temperature from 15 to 70 °C, ±0.3 °C Linear Value Displacement Transducer used for displacement measurement 0-30mm deformation range (±0.15mm) 11 measurements over equally spaced points per pass per sample Up to 400,000 passes per test Automatic test shutdown after both samples reach the specifed deformation or maximum cycles complete If one sample fails the wheel is lifted off of the sample and testing continues on the second sample Water level is maintained during the test automatically UPS backup of PC/PLC system to prevent loss of test data Custom-designed, Windows-based software Optional Equipment Power conversion (360V/480V) Overhead crane (to help operator lift & remove samples) Air Heat environment Extra sample trays (40mm, 60mm, 80mm, 100mm, 120mm) Gyratory sample holders (40mm, 60mm) Spare parts packages Package #1: 1 pre-wired float switch, 1 thermal couple, 1 valve repair kit, 1 pre-wired and calibrated LVDT, 2 spare filters Package #2: 2 pre-wired float switches, 2 thermocouples, 2 valve repair kits, 2 pre-wired LVDTs, 1 pump, 5 spare filters Wheel weight adjustment and verification kits LVDT calibration kit Rubber-covered stainless steel wheels Computer Control Microsoft Windows 2000/XP Compatible Control Software Realtime on-screen updates of test data Machine control Manual and Automatic Operation Realtime graphing capability during testing Ability to monitor any of the 11 data points in realtime Customizable test configuration. 400,000 total passes per test Temperature Speed Control 5 Step test Customizable number of passes per step Data collection frequency per step Fields for documentation Graph output software Deformation vs. Number of Passes Regression Temperature vs. Number of Passes Sample Profile Report Generator Export test data to Microsoft Excel Simple Data backup software Internet update capability Motion 1hp geared motor Uses a crankshaft connecting rod assembly to move the slider frame mounted wheel Slider frame is mounted on four self cleaning linear bearings Capable of speeds from 36 to 70 Passes Per Minute Speed controlled by frequency drive Physical Data Length: 64 in. Width: 54 in. Height: 56.5 in. Weight: 1450 lbs. Power Requirements : 208/230V 50/60 Hz Three-Phase Safety Designed to keep operator at a safe distance from all moving parts Lock-out when the wheel is in the upright position Guard to protect around the linear bearings Perimeter motion detection system
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WheelTracker Specifications

WheelTracker
Specifications